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From workmate to Metalwork-mate

When a workmate goes heavy metal

For a bit of outdoor practice welding, I made a wooden mount to securely hold a vise to an old workmate.

First step: gather up some scrap lumber to make a nice base that the top surface of the workmate can really grip into. No movement up or down.

It’s ugly but it’s solid. Yes, those old workmates were still made in Canada.

The problem: after a bit of sparking and arc-ing and metal melting, there are some nice scorch marks on the mount. Not good. I’d like that old workmate to last.

Fortunately, there are some other scraps around. Metal and wood.

First step: cut out a thick piece of board to make it a nice rigid surface. Build up the underside the same way as the vise mount in the pictures above so that it has a nice, strong hold from the workmate.

Pro tips:

  • Open the workmate as wide as it will go
  • The bottom support board that will go under the workmate top should be just a bit narrower than the widest opening at the top of the workmate. That way it can slide through
  • The middle pieces should be about 1″ inside that board (see first picture of the vise mount above).
  • So the top surface board in the picture above will be about the width of the workmate surface once it’s closed up to grip the mounting pieces underneath. That will be about 2″ less than the width of the workmate when completely open.

Next: some scrap sheet metal. What I had on hand is a little too thick for the metal shear in our home at the DDO. Break out the reciprocating saw with a metal blade. Cut to the size or the surface board plus 2 inches on each side.

That saw leaves some rough edges. File’em down.

Next, take it to the metal brake to bend the edges. 1 inch on each side. Did I mention we have an awesome metal brake at the DDO?

Perfect! A nice top that covers the edges.

Drill a few holes for mounting things.

Yeah, yeah, I know. The vise is mounted a little inboard. Did that on purpose for more stability. The workmate is not the most stable thing in the world. I can add another set of mounting holes later.

That worked nicely. So why not take it a step further for even more versatility??

There you have it – the Metalwork-mate.

Now I can get back to more welding practice. I need it, as evidenced by the hardy hole I welded to the end of the anvil.

Closer inspection of the weld on one side of the base indicates a little too much power applied. The hardy-hole hole.

Oh well. At least I have a nice workbench for more practice.

Winter Blacksmithing

Hammered. The metal. Not us.

On Saturday November 19th, a few ylab members and friends met up at FireSword Forge in Guelph for an intro to blacksmithing with expert blacksmith David Brandow and our own Metal Master Miro.

Braving the cold and snow was easy – we brought a lot of equipment, with four forges to warm the hands and the steel. Blacksmith Dave provided his outdoor forge, Miro brought two more, and ylab friend Stephen brought a another. Add 7 anvils – enough for everyone to have their own and to put fear in the hearts of the local coyote population – and a pile of tools from Dave and Miro, and we were set for a great day.

A Scout leader can only go so long without a good fire.
Schools open? Schools closed? Tired of the indecision? Get your frustrations out by hammering on something.
Anvils and stands we made at Ylab took the hammering!
File this one under fun day at the forge.
Forges much hotter than normal campfires. Never seen a marshmallow burn that fast off the stick
Applied Materials Science. Gotta hammer in those lessons.
Cranking away. But not cranky.
Cold day. Warm smiles. Would we do this again? Yes we would.

Big thanks to Blacksmith Dave and Metal Master Miro for organising everything, to Miro and Stephen for bringing in so much equipment, to Danielle and Karen for the food shopping and prep, and to all the ylab members who spent the long hours making the anvils.

Finally! An Open House! May 5 2022

YES! OUR FIRST OPEN HOUSE SINCE THE COVID LOCKDOWN!

We’ve finally mustered up the courage to let more people in. Our first post-COVID open house is scheduled for Thursday May 5, 2022 in our home at the David Dunlap Observatory.

If you’ve been before, you still want to come out. We have lots of new tools, and we’ll be announcing some new classes and event nights.

We’re charging a token $5 because:

  • We are limiting the numbers (still COVID nervous!)
  • A token fee has been proven to prevent people from registering and not showing up. That’s important if when we are limiting numbers
  • We are donating the entire amount (we’ll eat the fees!) to Doctors Without Borders in support of their work in the Ukraine
  • If you’re the kind of person who will whine and protest about this fee that’s going to such a good cause… well… hmmm… maybe you’re not good membership material for us.

Register here to reserve your spot!,Space is limited.

More equipment! More fun!

Dual 3D printers. No waiting.

Everything is slowly coming back to life in our evil lair at the David Dunlap Observatory.

As last reported, we spent the first couple of nights getting our popular laser cutter in operation.

We have more equipment donations and loans, and we’re setting those up and shaking them down.

In 3D printers, our reliable Qidi 1 keeps on ticking. Member Craig has provided us with a long-term loan of a better and faster Qidi X-Pro. Both are back in operation and looking fine.

Aw nuts. Well, one small white nut. Hot off the press printer.

We’ve also acquired an old Singer industrial sewing machines and a Juki serger. The pros tell us these oldies are the ones to have. But they needed some TLC and tune-up. Volunteer Eling came in and spent hours getting them back in shape. They’ve been needled, threaded and are ready to go. How serious are these machines? They need oil changes, for crying out loud! Crankcase like a car on both of them!

Our sewing machine tech at work. With respect. Because the machine is older than her.

Someone threw a nice heavy-duty Arrow glue gun our way. Who knew these could clog up so badly that they require disassembly to remove the great gobs of hardened glue?

Glue gun donation. Nothing to sniff at.

On the other hand, it’s good news that the gun can be disassembled and repaired. It’s not just some glued-together, throw-away piece of junk.

We’ll have more updates as we get on to more projects.

We are open again!

Finally!

18 long months. That’s how long we’ve been out of our home at the DDO – Richmond Hill’s David Dunlap Observatory.

Mostly, it’s been COVID. But the DDO has not been idle during that time, undergoing a major restoration. We’ll post more about that later.

The DDO is officially a community center of the City of Richmond Hill. Once the provincial COVID rules allowed them to be re-open, we had to work out all our own protocols for access.

And we had to clean up and put things back in order. The restoration made everything…. let’s just say topsy-turvy and leave it at that.

Our members, eager to get back in, jumped at the change to come in, clean up, and get things back in order. Big thanks to Brooke, Craig, David, Daniel, Danielle, Fernando, Karen, Pek, and Ron for all their work.

Our laser cutter – everyone’s favourite tool – and all it’s supporting programs – was brought back to life and tested this evening.

First was testing the CAD program – we will now be using nanocad as the basis for our training.

Nanocad! It’s free! It works!

Then our old faithful laser cutter control PC, after cleaning it up and blowing the dust out, came back to life and did its part.

It didn’t choke on the file from nanocad!

And finally… would the laser cutter choke on it?

It’s working! It’s working!

It all worked out great.

We found and put back in order a few things that had gone missing. The signs for our two rooms, for instance.

This is the room with the laser cutter and other messy things.
This is the one with the 3D printers, classroom and cleaner, less messy things. Or that’s the intent.

We don’t plan on running any open houses or guest nights for a couple of months.

Our members have a lot of projects to catch up on, new gear to set up and train on (more on that later), and we need to see how our COVID protocols and other things work out. They’ve all waited patiently – not one of them asked for their money back! – so they deserve some focused time before we open up to more people.

Stay tuned for more announcements and news.

DDO Black Hole Bigger Than Expected

Not a DDO construction update.

Cygnus X-1, the first X-ray source accepted to be a black hole, is bigger than expected. Possibly the biggest astronomical claim to fame for the giant telescope of the David Dunlap Observatory is its role in the first observations confirming Cygnus X-1 as a black hole.

We haven’t checked lately to see if that big hole they dug around the foundation of the David Dunlap Observatory administration building (our home) has been filled in yet. But that’s not what this is about.

It’s important to understand that it’s not as simple as an astronomer peeking through telescope and screaming “Hey! Look! A black hole!”

According to Wikipedia, a series of mathematicians and astronomers used Einstein’s theory of general relativity’s field equations to predict the existence of ultra-dense collapsed stars – or singularities – that we now call black holes. They would be difficult to detect, because the gravity is so intense that not even light could escape.

In 1964, rockets equipped with geiger counters identified a source of X-rays as one of the strongest X-ray sources seen from earth. That source was ultimately called Cygnus X-1

In 1970, the Uhuru satellite showed fluctuations of the X-ray intensity from that same source happening several times a second.

In 1971, astronomers detected radio emissions that didn’t make sense from the same source. They were looking at a star as the source of the X-ray emissions. But the star they were looking at could not generate the amount of X-rays they were seeing. The star must have a companion that could cause the necessary heating to generate those X-rays. An invisible companion.

In 1971, independent observations at the David Dunlap Observatory and the Royal Greenwich Observatory announced the discovery of a “massive hidden companion” to the star – and this is widely accepted as the first confirmation of the existence of a black hole.

Astronomers could measure the effects of a black hole, but they could not see one – until 2019, when an international network of telescopes co-operated to capture the first image of a black hole and its shadow. It wasn’t a direct observation. It was an accumulation of a massive amount of data from all these radio telescopes. How much data? It took a half a ton of hard drives. So much data that it was faster to fly the hard drives to MIT than to transfer the data over the Internet.

Scientists have continued to study Cygnus X-1, and the latest studies announced in 2021 indicate that it’s farther away and bigger than expected. According to this article, they used a large array of radio telescope dishes scattered across the USA to make the observations.

Cygnus X-1 is now the biggest black hole observed through optical methods, and it’s bigger than the biggest black hole they thought a star in our Milky Way could produce. So it’s back to the old math blackboard to explain it.

Pattern photo created by jcomp – www.freepik.com

The fun never stops.


Image credit: NASA/ Chandra X-Ray ObservatoryC/M. Weiss https://chandra.harvard.edu/photo/2011/cygx1/cygx1_ill.jpg

Ylab’s A.I North Is Back Jan. 4 and On-Line. Now with social-distancing included.

Don’t just sit there – learn something!

With COVID still upon us and A.I. North founder Lucian confined to quarters, we are kicking off 2021 with a move to on-line sessions. We already have speakers lined up for the first three sessions, and we are looking for more.

It all kicks off on January 4, 2021 with A.I. Gets a Bite of Reality Sandwich. Click the link to register.

Since it’s on-line, we won’t be providing cookies and beverages. There are some benefits to this:

  • Unlike the meetings at the DDO, you can eat your cookie in multiple bites, and not follow our stuff-it-whole-in-your-mouth rule to avoid getting crumbs on the floor
  • You can partake in your favourite thinking beverage during the session without violating any local by-laws. Our speakers promise to be clean and sober. We think. We didn’t make them sign anything…
  • We can fit more people
  • It it’s boring, we won’t hear you snoring.

We’ve mooched a Zoom account get things going.

Registration has already started and we look forward to seeing some old friends and meeting some new ones.

Join in and start a great new habit for 2021!

Main dome

Update on the DDO Restoration

Main dome
New paint job on the dome

Ylab’s home at the DDO has been undergoing an extensive restoration since the spring. As scaffolding is starting to come down,  it’s looking amazing.

The work has been extensive. Removing all the old lead paint without getting it in the environment. Carefully restoring all the windows to their original state – right down to the ropes on the counterweights for the original casements.

 

Three smaller domes on tops of the admin building

The administration building’s three smaller telescope domes got the same treatment. Parts of those were removed during the restoration and have now been replaced.

 

Windows and copper flashing around roof.
The more difficult semi-circular and round windows

Work is continuing. They’ve saved the most difficult semi-circular and round windows for last, and they are making great progress.

For one small group (us), the best news of all is that we may soon be allowed back in to our maker space rooms. We are working with the City on the protocols and requirements to keep everyone COVID-safe. 

Stay tuned!

Tool warranty honored. Finally.

We’ve had  post or two about problems with certain MasterCraft tools. We also posted about it on facebook where Canadian Tire responded, asked us for contact info, and then… crickets.

So just to show that I’m not just a whining complainer…

I’ve had a Craftsman ratchet for… decades. Let’s not give away our age. About a decade ago, it broke. Sears Canada by that time had strayed and replaced their high-quality hand tools with some inferior stuff. I refused the exchange, thinking I would take it with me on a future trip to the US for exchange there. They did give me a repair kit, which turned out to be the wrong one. So it sat in the back of the tool box.

Lowes recently started selling Craftsman tools, and announced that they would honor the lifetime warranty on the Craftsman hand tools – even the old ones from Sears. Yeah! So I dug it up from the toolbox, walked in to Lowes. Wow! It looks like the quality Craftsman of old! But when I went for the exchange… I was told no. I had to take it up directly with Craftsman.

Harrumph. So I checked the web site. The wording was unequivocal – bring it in to the store, and we’ll replace it.  I emailed Lowes Canada.

And they responded! The local store manager contacted me – on the phone! Came out to see me when I went in to the store! And I have a new ratchet!

Way to go, Lowes! Nice to see a great line of tools is back with the great original warranty.

Another fix-it night. Sorry, Crappy Tire.

We just happened to pick this one

Our recent fix-it night posts here and here seem to have a common thread: crappy Crappy Tire tools that need repairing. This week… well, we didn’t intend to pick on them. It was just the luck of the draw.

 

Small 12V tire compressors – the type that plugs into the cigarette lighter 12V accessory socket on your car – have cheap clips or screw-on ends to connect to the tire valve. Those ends are called air chucks. Probably because you need them to chuck air into the tire. The air chuck is always what seems to break on these stupid things. The rubber wears out on the clip types, the screw-on type doesn’t seem to match the threads on the valve, or they just plain fall apart. The rest of the compressor is fine. Go to Canadian Tire – and just to show we’re not picking just on them – Princess Auto or your other favourite hardware store, and none of them sell replacement parts. Hey, we try to buy local.

We have three with broken or very leaky air chucks. This is the one we grabbed for the repair. Anyone know what store sells the MotoMaster brand?

Fortunately, a certain large on-line shopping store has the part… once you figure out that it’s called after typing in things like valve… clip… air… tire.

We found a pack of two of these premium metal units for pretty cheap. We just happened to have an extra hose clamp lying around.

Next step is to get the old one off. You can try wresting with the crimped metal sleeve. That might be futile if glue was also applied. If you have enough hose, just cut it off.

The old worn-out clip type air chuck. The rubber inside is hard and cracked, no longer providing a seal.

Be sure to put the hose clamp on the hose before inserting the tube of the new chuck.

Tighten it up. This clamp might have been a little big… but it’s what we had.

Cut off the end with a tin snip or a chisel, and it’s better than new. In this case, way better than new with a far superior chuck.

Yeah, the two others we have are not MotoMaster brand. But we’re pretty sure we bought them at Crappy Tire.