The First Maker Space and Tech Community For Markham, Richmond Hill, Thornhill, & Vaughan.

More robots! More mayhem!

Many of the early ylab members were brought together by their love of robotics, and on Tuesday February 19 they’ll be sharing the love with our first Robotycs open house since our re-opening. This will be the start our our monthly Robotycs nights.

There have been a lot of advances s since the last time we had a Robotycs meetup. Technology has moved from simple range finders to full-room LIDAR scanners. Costs have dropped dramatically, with some amazing deals on Arduino-based kits that give you lots of room to learn and to innovated.

Our Robotycs evenings all start off with show-and-tell, where you can bring in your creations to demonstrate, or just to ask for help and advice.

We’ll be giving an overview of what’s in the new kits and why we like it.

Register here to come out and join the fun.

YLab Robotics Logo

Not him. The plastic.

The end of 2019’s first January cold snap brought out a whole lot of members and new visitors to our What’s This Laser Cutter Stuff All About? open house. Ylab’s Richard gave an extensive presentation on the materials you can use and the types of engraving you can make.

Great attendance from visitors and members

The highlight was some of his work with plastics and plexiglass, building up components in layers to make a complex manifold, and threading the plastic to hold screws and other fittings.

Explaining how it’s done – using a solvent to melt and bond

The meltdown happens when you bond together the plastic walls and layers to form a manifold. Instead of glue, you use the appropriate solvent for the plastic. The two surfaces melt a tiny bit and bond when pressed together. He’s tested the resulting piece to 60 PSI. He’s used the same techniques for water and air devices.

Best of all, participants in next week’s laser cutting class (sold out!) will learn to do it for themselves.

Did it or didn’t it?

Ylab isn’t the only group haunting the DDO. We’re responsible for the strange sounds emanating from the basement – the things that go bump in the nights we are there. OK, more than bumping. Sparking, zapping, banging… On the upper floors we have the Royal Astromical Society of Canada Toronto Center (RASC), and the DDO Defenders (DDOD), delivering great astronomy programs for adults, families and kids. We often see them hosting hordes of Scouts and Girl Guides earning their astronomy badges.

Astronomers are often makers. We know that from our telescope makers night a few years ago. Our friend Eric from RASC, upon reading our post on the Big Lathe, put up a theory that the lathe was used to make the 19-inch telescope sitting in one of the domes on top of the DDO administration building. Eric pointed us to this 1930 RASC Journal paper by R.K. Young on the design and construction of that telescope. Young built it himself. That paper has become required reading for telescope makers.

Young was more than a telescope builder. He was Director of the DDO from 1935-1945, and, according to RASC’s bio, an astronomer’s astronomer. He had a big role in the design of the DDO’s flagship 74-inch telescope.

According the RASC bio, Young built his 19-inch telescope between 1926 and 1928. In the RASC Journal, Young says:

“It has been completed with the aid of a very modest workshop and occasional help for such work as could not be done on a lathe.”

But did Young use this lathe for his 19-inch design?

Plaque on the lathe. This is generally considered to be a clue.

The Big Lathe was donated by Young to the DDO in 1934. Was it a new equipment for the DDO, or was it donated after using it to construct his telescope?

In our earlier post, we said the lathe was built in 1926. That’s according to a number on the cast into the iron base. Our lathe expert Miro said that’s probably a couple of years too early. The manufacturing process at the time involved casting the base, letting it sit around for a couple of years to ensure the metal was completely stabilised, and then completing the assembly. Better to look at the serial number, Miro says. The last two digits for a South Bend lathe indicate the production year. They read 28. As in 1928. It would then have to make it’s way from South Bend, Indiana to A.R. Williams, the Toronto machinery dealer, and to whoever purchased it.

Is that time frame too tight for completing Young’s telescope in 1928? Would a lathe have been used early or late in the process? Is the Big Lathe too big for what Young describes as a “very modest workshop”? Was Young being modest about his workshop? This Toronto Star archive photo shows the telescope in a location that is definitely not one of the DDO domes.

Inquiring minds want to know!

All this just to pop a balloon???

While ylab maker space is for adults, it doesn’t stop us from helping out with some stuff for kids. If you’ve come to one of our open houses, you’ve seen some of the things we’ve put together for Scout groups and camps. This fall we provided some assistance for a Rube Goldberg machine project.

The Scouts from 8th Richmond Hill group are a fixture at Richmond Hill and other area events –  the Santa Claus Parade, camping out in the snow at the Richmond Hill Winter Carnival (coming up on Feb 2 & 3 2019), the  Remembrance Day March, helping out at York Region Amateur Radio Club’s hamfest… and generally keeping your kids out of the kind of trouble you don’t want them into, and into the kind of fun  trouble you get into at Scout camps and events.

The group has a Technical Venturers company that we’ve worked with to develop amateur radio certification material. This fall they were participating in the Blue Springs Scout Reserve Rube Goldberg Machine contest.

The result – with all components built by the youth – is a monumentally complex system to pop a balloon. They used Meccano, Lego, Hot Wheels and other old toys; a steam engine; Arduino electronics… and the list goes on. Check out the video of the creation here on youtube. It filled a basement. No, it wasn’t our DDO basement. 

Yes, that’s a steam engine… popcorn maker… old Meccano… bits of Lego… and that’s just the first step.

Video submission for the contest was Dec 31, and they are eagerly awaiting completion of the judging some time in January.

Come out to the maker space, learn some new skills, and you can have a lot of fun spreading the knowledge by helping out with other groups. Might even be your own kid!

Historical precision

Jan 6 2019 update: 1926… or 1928? Learn more about the mystery here.

An important part of ylab’s activities in our home at the David Dunlap Observatory is ensuring we respect the historic nature of the facility. Sometimes this includes the great privilege and responsibility of maintaining some of the workshop equipment that we’ve been entrusted with – like the magnificent old workbench.

We’ve now taken the big South Bend metalwork lathe under our care. Markings indicate it was built in 1926. It has an 8 foot bed and 16 inch throw (largest diameter we can work with), which can be increased to 24 inches when taking advantage of a removable section of the bed.

So what on earth do we do with this beast?

Our good luck, as always (we’re in the DDO, right?), brings us a solution. Ylab member Miro, a professional engineer, has a wealth of experience with exactly this type of equipment.

Miro’s preliminary assessment? “WOW! It’s barely broken in!”

Almost every piece of machine shop equipment of this vintage was put to work in the World War II production effort. Most of it was heavily worn during the process, if not completely scrapped when superseded by more modern tooling. Our lathe was used primarily – and apparently very lightly – for the maintenance of the DDO telescopes. Miro suspects it may be in better shape than any other one in the world.

We started with a thorough check-out.

First a general clean-up. We don’t know when it was last maintained… but the amount of crud we pulled out tells us it’s been a while. We made the arbitrary, executive decision that the crud is not historically significant and could be removed and disposed of. We trust nobody is upset by this. If this upsets you, let us know and we’ll send you some crud. Deadline for request: next garbage day.

If it’s supposed to move… WD 40 won’t do here. Moving parts need lubrication. We identified and bought the right grade of non-detergent oil. A careful end-to-end inspection revealed 31 separate lubrication points that include small holes, holes closed by screws, small caps, big caps, plugs and various surfaces. We found and refilled a historic oil can to do the job.

Missing and worn-out parts. We spotted some missing oil-hole cover screws. We made replacements. The carriage has metal caps that press felt pieces against the tracks to push metal bits out of the way as it slides back and forth. Two of the caps were missing – but we rummaged through the cabinets and found them. We put in new felt pieces and screws.

Old cruddy felt. New felt. The missing caps. And two different models of steel-toed safety shoes.
Big wheel keeps on turning to move the carriage back and forth along the bed.

So how well does it work? The big test.

We manually moved all the parts, hand-turning everything. With fresh lubrication, Miro’s preliminary assessment was confirmed. Everything that should move was moving beautifully. Like new.

Time to turn on the power and see how this fat lady sings.

We tested with some 6-inch long, 1 inch diameter metal rods.

The lathe cuts the mustard… and the metal.

You can see the steps and the results below.

What we started and ended with.

We used precision micrometers and vernier calipers to measure the progress and final results. We tested all the major gears, parts and settings. We cut and re-cut different diameters. We made screw threads on the end. And it’s unbelievable.

Almost 100 years old, and reliably delivering 1/1000 inch precision.

There are many more parts and options to test. Watch this space for more updates.

YLab Code Python

 

Ylab member Lucian has been running the Artificial Intelligence North meetups for the last couple of years at Markham Public Libraries’ Angus Glen branch. He’s had an incredible variety of quality speakers and topics  – machine learning, neural networks and more. Click on the link to see for yourself.

The meetups have been managed from ylab’s meetup.com account. To allow us to do even more, we’re decided to bring it all to ylab’s home at the David Dunlap Observatory.

Hosting the events in our maker space will give us more flexibility on duration of events, as the library closes at 9 PM.

To prove it, we’re kicking off A.I. North’s fall season with our Python crash course for programmers. It will run from 7 PM to 10 PM on Thursday, September 20, 2018.

Python has become a dominant language for A.I. development and we want to get everyone interested through the basics. We’re hoping to do a lot more with it and some of the major A.I. toolkits in future sessions.

This is not a beginner’s programming course. We are targeting people who already know how to program, so we’ll be going quickly in to the features of the language. It’s a lot to do in 3 hours, but we’ve done it before and everyone got through it.

A dozen programmers came out to learn the language.

It’s a hands-on course, where everyone should come with the language pre-loaded on their laptop. We’ll be covering:

  • Basic structure for both procedural and object oriented usage of the language
  • Structure and use of libraries
  • The major data structures
  • Basic database access libraries – with a Postgres server to test!
  • Basic web access

It’s a lot to cover in three hours – but that’s the beauty of Python. If you already have some programming skills, you can move fast. 

As always at ylab, we’ll be putting up the sample code and any slides on the web after the class.

We are charging a small fee for this event, and you can register here. Because, like, we pay rent for our space. We’ll have some cookies and beverages for the break. Spots are limited. Breaking news: we just listed the event, and it’s already half sold out before we finished writing this post! Our last class also sold out.

Big thanks from both A.I. North and ylab to  Markham Public Libraries. They generously hosted events to help both groups get started, and we’ve co-operated on maker days and their excellent PechaKucha series. We look forward to working with them in the future.

Over the last couple of weeks, we’ve been performing surgery on the light sabres people made in our class several months ago.

All our light sabres can do single or multiple colours. Those multiple colours are way more impressive than the picture shows.

Our light sabres were designed by ylab member Richard. We have  a custom circuit board with low-power ARM processor; multi-colour, 5V high-density LED strips; dual-channel sound generation with  mini-SD card to load sounds; efficient power management; accelerometer to detect movement and collisions, and more.

Upgrading the firmware. Requires a PC and an Arduino board. Because it’s not a maker project if there isn’t an Arduino somewhere in the process.

Our class  included basic soldering for connecting the LED strips; drilling and tapping screw and contact holes for the aluminum hilts; laser cutting the support strips; and all manner of required assembly work.

That first class was a true maker project, with a fair bit of experimentation and lots of learning.

As the first generation design, there were some problems, and we’ve had some repair and rework sessions. Our latest  was on Monday August 20. Repairs included some soldering, taping, software updates and making a splint for a broken support piece. All light sabres brought in left in working condition.

A splice for a broken LED support. Custom made and carved out of Plexiglas on our laser cutter. Most appropriate for a light sabre.

With the oscilloscopes and other equipment we have on-site, we diagnosed a previously unknown power leak that would result in battery drain in 27 days. While that doesn’t sound bad, it’s still a bug. The design expectation was for a year on stand-by. We’re working on a fix. Fortunately, it’s just a software issue.

Testing, testing… with a nice DC power supply that shows current draw.

For those interested in making their own, it will still be a while before we fire up another class. We’re working on  some re-design to make battery changing easier. But we hear you. We’re working on it.

We didn’t finish until late, which is a good thing. Because light sabres look even better in the dark.

Impressive. Most impressive.